Maintenance is as crucial as operation when it comes to tube benders. As one of the top 10 manufacturers in this industry, KRRASS offers expert insights into maintaining tube benders.
A fundamental maintenance guideline fortube benders involves regular drainage and refilling of the hydraulic system. This is imperative because maintaining clean oil is pivotal for the entire system's operation. Regular draining of water and sediment from the hydraulic tank is essential to eliminate impurities from the oil. Simultaneously, periodic draining of oil from the entire hydraulic system is necessary to completely eradicate impurities and oxidized hydraulic oil. Following this, the system must be replenished with clean hydraulic oil to ensure smooth operation.
Table of contents
I. Maintenance Guidelines for Tube Benders
II. Eight Maintenance Methods for Tube Benders
III. Additional Maintenance Points for CNC Tube Benders
IV. Notes for Pipe Bending Machine Mold
I. Maintenance Guidelines for Tube Benders
A. Regular Oil Drainage and Refilling
Hydraulic systems are the lifeblood of pipe bending machines, providing the force necessary for precise bending. Regular oil drainage and replenishment are vital to prevent system failures and maintain optimal performance.
B. Draining Water and Sediment from the Hydraulic System
Water and sediment buildup can compromise hydraulic fluid quality, leading to reduced efficiency and component wear. By following proper drainage procedures, operators can mitigate these risks and prolong the life of their machines.
C. Replenishing with Clean Hydraulic Oil
Clean hydraulic oil is essential for smooth operation and component longevity. Regularly replacing old oil with fresh, high-quality hydraulic fluid ensures optimal performance and minimizes the risk of system failures.
II. Eight Maintenance Methods for Tube Benders
1. Strict Adherence to Operating Procedures
Following manufacturer-recommended operating procedures is crucial for safe and efficient machine operation. Deviating from these guidelines can lead to accidents, damage to equipment, and compromised product quality.
2. Inspection and Repair of Components
Regular inspection of machine components allows operators to identify and address issues before they escalate. Timely repairs and replacements help prevent costly downtime and ensure consistent performance.
3. Regular Checks on Safety Features
Safety should always be a top priority in any manufacturing environment. Regularly inspecting and testing safety features such as emergency stop buttons and safety guards helps protect operators and prevent accidents.
4 Daily Lubrication and Cleaning Routine
Proper lubrication and cleaning of machine components reduce friction, wear, and the accumulation of debris. Implementing a daily maintenance routine keeps the machine running smoothly and extends its lifespan.
5. Authorized Personnel Operation Only
Restricting machine operation to trained and authorized personnel minimizes the risk of accidents and improper use. Investing in comprehensive training programs ensures operators understand proper operating procedures and safety protocols.
6. Scheduled Lubrication of Elbow Table
The elbow table plays a critical role in the bending process, and proper lubrication is essential to prevent friction and wear. Implementing a scheduled lubrication regimen keeps the elbow table operating smoothly and extends its service life.
7. Keeping the Machine Clean and Rust-Free
Maintaining a clean and rust-free machine not only enhances its appearance but also prevents corrosion and contamination. Regular cleaning and application of rust inhibitors protect critical components and ensure consistent performance.
8. Regular Maintenance of Motor Bearings and Electrical Components
Motor bearings and electrical components are prone to wear and tear over time. Regular maintenance, including lubrication and inspection, helps identify and address issues early, preventing costly breakdowns and downtime.
III. Additional Maintenance Points for CNC Tube Benders
A. Proper Grounding and Power Supply Management
Proper grounding and power supply management are essential for the safe and reliable operation of CNC pipe bending machines. Ensuring a stable electrical connection minimizes the risk of electrical faults and equipment damage.
B. Lubrication and Inspection of Sliding Parts
Sliding parts play a crucial role in the CNC bending process, and proper lubrication is essential to prevent friction and ensure smooth operation. Regular inspection and lubrication of sliding parts extend their service life and maintain accuracy.
C. Safety Precautions During Operation
Operating CNC pipe bending machines requires strict adherence to safety protocols to prevent accidents and injuries. Operators should receive comprehensive training on safe operating practices and always wear appropriate personal protective equipment.
D. Annual Hydraulic Oil Replacement and Filter Cleaning
Hydraulic systems require regular maintenance to ensure optimal performance and longevity. Annual hydraulic oil replacement and filter cleaning remove contaminants and ensure the system operates smoothly.
E. Proper Adjustment Procedures and Chain Tension Checks
Proper adjustment procedures and regular checks of chain tension are essential for CNC pipe bending machines' accuracy and reliability. Operators should follow manufacturer guidelines for adjustments and conduct regular inspections to maintain optimal performance.
IV. Notes for Pipe Bending Machine Mold
A. Cored Bending Mode Considerations
When using cored bending mode, operators should exercise caution to prevent damage to the machine and ensure accurate bending. Proper setup and alignment of the mold are essential for achieving desired results without compromising safety.
B. Importance of Operator Awareness During Automatic Operation
During automatic operation, operators must remain vigilant and monitor the machine's performance closely. Being alert to any abnormalities or deviations from expected results allows for timely intervention and prevents potential damage to the machine or product.
KRRASS is top 10 tube bender manufacturers in China and has 25 years of experience in the production of sheet metal bending machines. It provides high-quality Electric NC Hydraulic Tube Bender, Fully Electric CNC Steel Tube Bender With Rotative Head and professional tube bender knowledge. If you have any needs, please contact us.
