W12 4-Rolls Sheet Metal Plate Bending Machine
Unmatched capacity. Superlative precision. Optimal turnout.
Experience Easy-To-Use bending Capabilities
Our top-of-the-art 4-Rolls Sheet Metal Bending Machine are accessible and energy efficient. Ensure the steel plate bending work of peace of mind and convenient operation. KRRASS’s linear guided machine tools provide multiple benefits to your manufacturing infrastructure: efficient and long-lasting performance, unmatched edge bending accuracy, reduced capital expenditure, and reduced ongoing operating and maintenance costs.
Advantages of Four Roll Design
Roll Movement in Four Roll Design
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- These Plate Bending Machines have four rolls and liner guidance for the side rolls.
- The Top roll remains fixed, the bottom roll moves vertically, and the two side rolls move in liner guide way to form the shell.
- The top and bottom rolls are power driven by planetary gearboxes with hydraulic motors.
- Thin Plates need closely spaced rolls to avoid driving slippage.
- Location of the bottom roll directly below the top roll ensures very good grip on such jobs.
- Due to the high productivity of low thickness shells, the four roll machines prove to be an attractive investment for mass production of pipes and shells.
- Over and above the cones, other non-circular shapes like oil tankers & elliptical shells can be made.
- This type of roll configuration also facilitates CNC operation.
- 20-30% higher Investment for the same thickness capacity and span compared to similar three roll machine.
KRRASS’s 4-Rolls sheet metal plate bending machine delivers par performance and flexibility. They are also highly durable, accurate, and therefore ideal for medium-to-heavy-duty rolling.
The Advantage Of KRRASS Sheet Metal Plate Bending Machine
Extensive Infrastructure
16,000 square meters of manufacturing facility in Nanjing, China’s Engineering Hub that strategically allows us easy access to infrastructure facilities like transport, raw materials, skilled workforce, power supply etc.
40+ Years Of Excellence
Our manufacturing excellence is underpinned by continuous product development. We have been leading the industry since over 40 years in design, build quality, performance and value for money. All our designs have been developed in-house and are fully supported by us.
Over 2500 Machines In Operation
We have manufactured and commissioned over 2500 machines across China and overseas. The first machine we ever sold is still in operation and is proudly supported by us.
400+ Repeat Clients
We enjoy loyalty of over 400 delighted clients. Beyond excellent performance of our machines, they also enjoy our on-demand service and our ever-ready inventory of a full set of spares for all machines we manufacture.
Enjoy the peace of mind that you are in good hands.
W12-Series Sheet Metal Plate Bending Machine Product Range
| Model | Max Bending Thickness (mm) | Pre-bending Thickness (mm) | Roller Working Length (mm) | Plate Yeild Limit (Mpa) | Top Roller Diameter (mm) | Bottom Roller Diameter (mm) | Side Roller Diameter (mm) | Main Power (Kw) | Length*Width*Height (L*W*H) (mm) | Weight (Kg) |
|---|---|---|---|---|---|---|---|---|---|---|
| W12-4x2000 | 4 | 3.5 | 2050 | 245 | 160 | 140 | 120 | 3 | 4600*1100*1100 | 4300 |
| W12-4x2500 | 4 | 3.5 | 2550 | 245 | 190 | 170 | 150 | 4 | 5150*1300*1400 | 5000 |
| W12-4x3000 | 4 | 3.5 | 3100 | 245 | 210 | 190 | 170 | 5.5 | 5650*1420*1400 | 6300 |
| W12-6x2000 | 6 | 5 | 2050 | 245 | 190 | 170 | 150 | 4 | 4650*1300*1400 | 4800 |
| W12-6x2500 | 6 | 5 | 2550 | 245 | 210 | 190 | 170 | 5.5 | 5150*1420*1400 | 5800 |
| W12-6x3000 | 6 | 5 | 3100 | 245 | 230 | 210 | 190 | 7.5 | 5860*1430*1400 | 7000 |
| W12-8x2000 | 8 | 6.5 | 2050 | 245 | 210 | 190 | 170 | 5.5 | 4650*1420*1400 | 5600 |
| W12-8x2500 | 8 | 6.5 | 2550 | 245 | 230 | 210 | 190 | 7.5 | 5250*1500*1400 | 6300 |
| W12-8x3000 | 8 | 6.5 | 3100 | 245 | 270 | 250 | 210 | 11 | 5750*2130*2000 | 9500 |
| W12-10x2000 | 10 | 8 | 2050 | 245 | 230 | 210 | 190 | 7.5 | 4700*1420*1400 | 5800 |
| W12-10x2500 | 10 | 8 | 2550 | 245 | 270 | 250 | 210 | 11 | 5270*1420*1400 | 6500 |
| W12-10x3000 | 10 | 8 | 3100 | 245 | 300 | 270 | 220 | 11 | 5700*1500*1500 | 8800 |
| W12-12x2000 | 12 | 10 | 2050 | 245 | 270 | 250 | 210 | 11 | 4770*1520*2130 | 6500 |
| W12-12x2500 | 12 | 10 | 2550 | 245 | 300 | 270 | 220 | 11 | 5200*1500*1500 | 8200 |
| W12-12x3000 | 12 | 10 | 3100 | 245 | 330 | 300 | 240 | 11 | 5770*1900*1880 | 13500 |
| W12-16x2000 | 16 | 13 | 2050 | 245 | 300 | 270 | 220 | 11 | 4700*1500*1500 | 7500 |
| W12-16x2500 | 16 | 13 | 2550 | 245 | 330 | 300 | 240 | 11 | 5550*1840*1820 | 12000 |
| W12-16x3000 | 16 | 13 | 3100 | 245 | 360 | 330 | 250 | 15 | 6300*2000*2050 | 17000 |
| W12-20x2000 | 20 | 16 | 2050 | 245 | 330 | 300 | 240 | 11 | 4700*1900*2000 | 12000 |
| W12-20x2500 | 20 | 16 | 2550 | 245 | 360 | 330 | 250 | 15 | 5800*2000*2050 | 15000 |
| W12-20x3000 | 20 | 16 | 3100 | 245 | 390 | 360 | 300 | 18.5 | 6500*2250*2550 | 23000 |
| W12-25x2000 | 25 | 20 | 2050 | 245 | 360 | 330 | 250 | 15 | 5300*2000*2050 | 14000 |
| W12-25x2500 | 25 | 20 | 2550 | 245 | 390 | 360 | 300 | 18.5 | 6250*2160*2350 | 22500 |
| W12-25x3000 | 25 | 20 | 3100 | 245 | 430 | 390 | 330 | 22 | 7000*2300*2500 | 30000 |
| W12-30x2000 | 30 | 25 | 2050 | 245 | 390 | 360 | 300 | 18.5 | 5000*2160*2350 | 21000 |
| W12-30x2500 | 30 | 25 | 2550 | 245 | 430 | 390 | 330 | 22 | 6500*2300*2500 | 27000 |
| W12-30x3000 | 30 | 25 | 3100 | 245 | 460 | 420 | 360 | 30 | 7300*2600*2700 | 33000 |
| W12-35x2000 | 35 | 28 | 2050 | 245 | 430 | 390 | 330 | 22 | 6000*2300*2500 | 25000 |
| W12-35x2500 | 35 | 28 | 2550 | 245 | 460 | 420 | 360 | 30 | 6800*2600*2700 | 31000 |
| W12-35x3000 | 35 | 28 | 3100 | 245 | 510 | 460 | 390 | 37 | 7600*2800*2900 | 38500 |
| W12-40x2000 | 40 | 32 | 2050 | 245 | 460 | 420 | 360 | 30 | 6300*2600*2700 | 29000 |
| W12-40x2500 | 40 | 32 | 2550 | 245 | 510 | 460 | 390 | 37 | 7100*2800*2900 | 35000 |
| W12-40x3000 | 40 | 32 | 3100 | 245 | 550 | 510 | 420 | 45 | 8000*3100*3200 | 45000 |
| W12-45x2000 | 45 | 36 | 2050 | 245 | 510 | 460 | 390 | 37 | 6600*2800*2900 | 33500 |
| W12-45x2500 | 45 | 36 | 2550 | 245 | 550 | 510 | 420 | 45 | 7500*3100*3200 | 42000 |
| W12-50x2000 | 50 | 40 | 2050 | 245 | 550 | 510 | 420 | 45 | 7000*3100*3200 | 38000 |
| W12-50x3000 | 50 | 40 | 3100 | 245 | 610 | 560 | 480 | 55 | 8800*3600*3800 | 65000 |
| W12-60x3000 | 60 | 48 | 3100 | 245 | 670 | 620 | 520 | 75 | 10000*4300*4600 | 90000 |
* All Sizes in mm.
* All capacities are as per 260 MPA.
We offer machines with fixed and variable speeds according to your application and feed requirements.
Build Quality & Benefits
Sturdy Steel Structure
KRRASSs’s sheet metal plate bending machine have a strong steel structure made from heavy metal plates. These frames are connected through a sturdy box design chassis and are equipped with interlocking and stiffening ribs. Rolling guides are machined together utilizing a single fixed reference point, which allows for parallel of all shafts and precision surfaces, as well as the machine’s life and critical precision characteristics.
Rolls Of Sheet Metal Plate Bending Machine
The rolls are the most important elements of our sheet metal plate bending machine. KRRASS designed the optimum diameter roll and used a forged carbon steel roll machined with a high-precision CNC lathe. Our rollers have a unique spline-based design, which effectively connects the rollers with the planetary gear system. This design reduces roll failure points compared to welded connections offered by other manufacturers.
Crowning Of Sheet Metal Plate Bending Machine
Our rolls are crowned to compensate for roll deflection during the bending process. Custom crown-machined rolls for different materials or thickness can be selected when ordering.
Hydraulic Gear System Of Sheet Metal Plate Bending Machine
Additional energy saving is ensured in our 4-Rolls sheet metal plate bending machine by a hydraulic system which can work at less than full capacity when jobs less than maximum thickness are rolled.
KRRASS Planetary driving system ™ used in our machines is efficient and eliminates energy wastage associated with heavy-transmission systems and yet achieves the goal of speed reduction by increasing the stages in gears and pinions.
Operational Benefits
Pre-Pinching (Pre-Bending)
Edge bending can be done before or after shell rolling depending on operator skill and choice. Thin plates can be rolled and edge-bent in a single pass.
Easy Cone Bending
The cone bending process with the W12 series is simple. The bottom rolls need to be inclined to achieve cone bending geometry. This is controlled and monitored by electronic microprocessor (on some models).
Our control system also ensures easy and accurate return to parallel setting after cone bending resulting into precision on repetitive jobs.
High Productivity
- State-of-the-art in forming cylinders and cones.
- Easy to install, extremely user-friendly and convenient to service.
- Simple to learn and operate. No extensive operator training required.
- Robust construction reduces wear & tear.
- Readily available spare parts.
- Tropicalized oil cooling system ensures non-stop operations in hot working conditions.
- Easy to understand hydraulic and electrical system reduce unwanted down time.
Versatility
Other than cylinders and cones, other non-circular shapes like oil tankers and elliptical shells can be made using a PLC version.
High Productivity
- State-of-the-art in forming cylinders and cones.
- Easy to install, extremely user-friendly and convenient to service.
- Simple to learn and operate. No extensive operator training required.
- Robust construction reduces wear & tear.
- Readily available spare parts.
- Tropicalized oil cooling system ensures non-stop operations in hot working conditions.
- Easy to understand hydraulic and electrical system reduce unwanted down time.
Additional Features Of Sheet Metal Plate Bending Machine
Alongside our excellent design and build quality, we provide the following additional features and accessories upon request from our client.
1
Surface-Hardened Rolls
Induction Hardened Rolls having Surface Hardness between 42 to 55 HRC for additional durability and longevity.
2
Complete Windmill Tower Manufacturing Package
Including central and side shell support, tilting conveyors, hardened rolls and PLC/CNC capabilities
3
Central & Side Shell Supports
Central & side shell supports provide ease of operation, operational cost saving and productivity while increasing safety of workers.
4
Hard Chrome Plated Rolls
Hard chrome plated rolls for special applications in Pharma and Dairy Industry.
5
Tilting Table
Tilting tables for support while feeding plates at specific angles. Specially useful for plates of larger lengths.
6
Conveyors
Powered Conveyors that provide ease of plate feeding in case of longer plate lengths, improved machine performance and longevity.
7
PLC Control
PLC Controllers provide precision, ease of operation, while identifying needs for preventive maintenance to increase machine life and optimize productivity.
FAQs For Sheet Metal Plate Bending Machine
What is done to compensate for deflection of rolls during pre-bending and rolling?
All rolls are crowned (cambering) for compensating deflection.
What is the arrangement provided for balancing of top roll when swing arm is opened?
Top roll is counter balanced automatically once the drop end is opened without any jacks or manual arrangement.
Is there any method to know the position of bottom rolls?
DRO (Digital Readout) is housed on the operating console which gives the position of the bottom rolls with respect to the top roll.
What is the capacity for cone bending?
Cones can be bent up to the edge-bending capacity of the machine. The bottom rolls can be inclined for the required cone angle.
What is the level of protection for electrical components?
Some of the electrical bough outs are IP 55 like motors, switchgears etc. The electrical cabinet will be manufactured as per our standard practices and will meet IP 55 protection.
Is the main drive reversible?
Forward and reverse to the main drive is provided. The bottom rolls can be moved up and down individually.
What is the type of oil required?
Hydraulic oil – Enklo 68 Planetary Gear box – EP 90
Where are the main machine controls?
Operating console houses push buttons for all the operations of the machine. The console is movable so that the operator can keep it at any desired location.
Can we bend hot plates on the machine to get higher thickness capacity?
Although the standard machine is not meant for hot rolling, occasional hot rolling can be done (a few jobs per month) provided that suitable precautions are taken.
Some plates have high yield point. The machines are rated for 26kg/mm2. How to find the equivalent thickness?
A. Divide the Actual YP by 26. Find square root of this number. Multiply this value by actual plate thickness to get effective thickness.
Reviewed by 23 users
There is no problem with the rolled edge, making it easy to operate. w12-12*3000 prefect!
This plate bender has exceeded our expectations and consistently delivered high-quality bends without any issues.
Ho comprato un winder piatto W12 e ho lavorato molto bene.
Many thanks, for KRRASS’ kind answers and helpfull approach. From starting purchase an to delivery, any time they were very kind. The CNC 4-Roller Rolling Machine W12-8×2000 is very high quality
Many thanks, for your kind answers and helpfull approach. From starting purchase an to delivery , any time they were very kind. The W12-4-rolls sheet metal plate bending machine is very high quality.