In today's competitive industrial landscape, reducing manufacturing costs is essential for staying ahead. Carbon steel, widely used in industries like construction, automotive, and heavy machinery, poses significant challenges when it comes to cutting costs. Traditional cutting methods, such as flame or plasma cutting, come with high operational expenses and inefficiencies. This is where KRRASS’s fiber laser to cut carbon steel provides the best solution, allowing companies to reduce costs and achieve greater efficiency in their cutting processes.
The Hidden Costs of Traditional Carbon Steel Cutting Methods
Traditional cutting methods for carbon steel, such as plasma and flame cutting, come with several drawbacks that increase costs:
- Increased Material Waste: Traditional methods often result in imprecise cuts, leading to wasted materials and the need for secondary processing.
- Slower Processing Times: Slower cutting speeds with these methods reduce productivity, which increases labor costs over time.
- High Energy Consumption: Plasma and flame cutting machines require a significant amount of energy, increasing electricity bills.
The Latest Cutting Method - Fiber Laser Cutting Machine
Fiber laser technology offers a range of advantages that can significantly lower carbon steel cutting costs:
- Energy Efficiency: Fiber lasers use less power than traditional cutting methods, leading to a reduction in electricity consumption and related costs.
- Faster Cutting Speeds: The high speed of fiber laser cutting allows for greater throughput, meaning more parts are produced in less time, reducing labor costs.
- Greater Precision: Fiber laser machines provide highly correct cuts, minimizing material waste and often cutting the need for secondary processing.
- Lower Maintenance Costs: Fiber lasers have fewer moving parts, which leads to less maintenance, reduced downtime, and lower associated costs.
Which Cutting Gas is Right for You?
When choosing the type of gas for laser cutting, varied materials and processing requirements decide the best solution. Each gas has its unique properties that can maximize cutting efficiency and quality in specific applications. Understanding the suitability, advantages, and disadvantages of different gases in laser cutting helps users select the most proper cutting method based on production needs, enhancing processing results and reducing costs. Below is an analysis of the specific scenarios, advantages, and limitations of using air, oxygen, and nitrogen in laser cutting.
Air Negative Focus Cutting
Advantages: Fast cutting speed, especially for thin sheets, with efficiency comparable to nitrogen cutting. Low cost, ideal for cost-sensitive applications.
Disadvantages: Cutting surfaces may have burrs, and the edges can turn black, affecting product appearance and quality, often requiring secondary processing.
Suitable for: Commonly used for medium and thick, thin plates with low requirements on cutting surfaces.
Oxygen Positive Focus Cutting
Advantages: Low cutting cost, smooth cutting surface.
Disadvantages: Cutting speed is slower.
Suitable for: Ideal for thick sheet cutting, especially when surface smoothness is a priority.
Oxygen Negative Focus Cutting
Advantages: Fast cutting speed.
Disadvantages: The cutting quality is relatively poor.
Suitable for: Best for fast cutting of thin and medium-thickness sheets with low requirements on cutting surfaces.
Nitrogen Negative Focus Cutting
Advantages: Fast cutting speed, high cutting quality, bright and corrosion-resistant cutting surface.
Disadvantages: Prohibitive cost.
Suitable for: Commonly used for thin and medium-thickness sheet cutting where high-quality results are needed.
Intelligent Features for Enhanced Cutting Efficiency
Incorporating advanced intelligent features into laser cutting technology not only improves precision but also maximizes material efficiency and reduces the time required for operators to master the machine. These innovations streamline the production process, making it more cost-effective and user-friendly.
Automatic Cutting Seam Compensation – Set compensation values through the control system to make the cut parts consistent with the drawing size.
Remnant Typesetting – Maximizes material use by intelligently arranging leftover materials for cutting.
Cutting Parameter Auto Match – Provides smart optimization guidance for cutting parameters, helping operators quickly achieve expert-level ability.
Case Study: Real-World Savings with KRRASS
One of KRRASS’s clients, a manufacturer in the accessories industry, transitioned from traditional cutting methods - a 4kW CO2 laser cutting machine to KRRASS’s fiber laser machines for carbon steel cutting.
By switching to air cutting:
In 2021, they transitioned to KRRASS’s 12kW fiber laser machines, which offer superior cutting speed, reduced maintenance, and lower energy costs. By 2022, they added two more 12kW models due to the impressive results.
What happened？
- Cost Reduction: 22% reduction in operational costs due to air cutting, which cuts the need for gases like oxygen and nitrogen.
- Efficiency: eight times increase in cutting speed and a 90% improvement in cost-benefit ratio.
- Sustainability: Over 40% of energy resources were perfected, supporting eco-friendly production methods.
Why Now is the Time to Invest in KRRASS’s Cost-Efficient Solutions
With rising energy and material costs, there has never been a better time to invest in cost-saving technologies. KRRASS’s fiber laser machines offer a solution that not only improves cutting quality but also significantly reduces operational costs. Whether through air cutting or smart parameter guidance, KRRASS machines provide manufacturers with a sustainable way to stay competitive while cutting carbon steel at lower costs.
Contact Us
KRRASS’s fiber laser cutting machines offer an array of advanced features that make cutting carbon steel more affordable. By using air cutting technology and the Smart Parameter Guidance system, manufacturers can reduce both material and labor costs, achieving higher profitability without sacrificing quality. Contact KRRASS today to learn how our machines can help your business cut costs and boost productivity. Contact us!
